Preventive and Predictive Maintenance

Background & About the Course:

Maintenance is no longer viewed as just a support function within production—it has evolved into a critical business strategy that directly impacts a company’s success. Effective maintenance plays a key role in achieving high availability systems by minimizing downtime and maximizing uptime. This shift underscores the importance of integrating preventive and predictive maintenance as part of long-term operational strategies.

By adopting predictive and preventive maintenance, companies can enhance equipment reliability, extend asset life, and reduce operational disruptions. This course provides participants with the knowledge and tools necessary to design, implement, and optimize maintenance programs, contributing to increased efficiency and long-term sustainability.

Course Objectives:

After completing this training, participants will be able to:

• Understand the fundamentals of maintenance management.
• Implement and manage predictive and preventive maintenance activities.
• Develop and execute comprehensive maintenance programs.
• Extend maintenance intervals and reduce unplanned downtime.
• Apply maintenance best practices to improve equipment reliability.

Who Should Attend:

This course is designed for personnel involved in operations, safety, and maintenance, including:

• Technical, Operations, and Engineering Teams
• QA/QC and Inspection Staff
• Maintenance and Reliability Professionals

Course Content:

1. Proactive Preventive Maintenance

• Equipment inspection and periodic assessments
• Lubrication and component adjustments
• Cleaning, painting, and protective coatings
• Replacing worn components to extend asset life

2. Proactive Predictive Maintenance

• Vibration analysis for early fault detection
• Airborne ultrasound for leak detection
• Infrared thermography for thermal assessments
• Oil analysis to monitor equipment health
• Non-destructive testing (NDT) techniques
• Root cause failure analysis (RCFA)

3.Maintenance Planning & Scheduling

• Planning and scheduling maintenance tasks
• Implementing streamlined RCM (Reliability-Centered Maintenance)
• Setting optimal maintenance intervals using reliability methods
• Developing quality maintenance procedures
• Performing maintenance audits and tracking KPIs

• Study Cases

About the Trainer:

Cecep Slamet Abadi, ST., MT

Cecep Slamet Abadi, ST., MT adalah salah satu associate instructor di FJM dengan latar belakang Pendidikan Teknik Mesin untuk jenjang S1 & S2.

Selain aktif sebagai dosen sejak tahun 1996, beliau juga memiliki pangalaman dalam bidang industry & konsultan di antaranya di LAPI ITB, Puslitbang Air, PINDAD, Audit Energi di Pertamina EP Pangkalan Susu, Tambung & Rengasdengklok, serta sebagai team uji kompetensi si IATKI (Ikatan Akhli Ketenagalistrikan Indonesia).

Untuk industrial training, Pak Cecep telah mengajar lebih dari 150 in-house maupun public training di antaranya: Indonesia Power, PLTA Saguling, Freeport-Papua, Chevron Oil/Gas, Chevron Geothermal, Premier Oil, Pupuk Sriwijaya, Pupuk Kujang, Badak LNG, dan lain-lain.