Proactive Maintenance – Training

Background

Proactive Maintenance is a strategic approach to identifying and resolving potential equipment failures before they occur. This maintenance method focuses on improving asset reliability and minimizing downtime risks.

While wear and tear are inevitable in equipment lifecycles, a well-planned proactive maintenance strategy can extend asset lifespan and enhance overall performance. By addressing hidden operational inefficiencies, proactive maintenance lowers both maintenance and operational costs. Equipment running at optimal condition consumes less energy, while machines nearing failure are less efficient and negatively impact productivity.

Objectives

By the end of this Proactive Maintenance Training, participants will be able to:

• Protect company equipment and tools from damage, extending their lifespan
• Minimize downtime
• Boost company profits
• Make informed decisions through proactive maintenance practices

Course Outline

• How to implement a proactive approach to equipment care
• Lubrication excellence programs
• Precision maintenance skills: alignment and balance
• Basics of training program design
• RCM (Reliability-Centered Maintenance) process for small businesses
• How maintenance planning saves time and money
• Equipment and process design using RCM and RCD (Reliability-Centered Design)
• Developing written rebuild procedures
• Root Cause Analysis (RCA) for problem-solving
• Leveraging suppliers for operational efficiency
• Techniques for equipment specification
• Enhancing efficiency through Computerized Maintenance Management Systems (CMMS)

Participants

This course is ideal for managers, supervisors, engineers, planners, foremen, and technicians. It’s also suitable for professionals in operations, engineering, and purchasing who want to understand how maintenance quality impacts their roles.

Training Methods

• Presentations
• Discussions
• Case Studies
• Evaluations

Trainers

Ir. Deddy Nugraha & Team